Free Chemical Process Principles MCQs with Answers

2,710 Chemical Process Principles MCQs from Chemical Engineering, each with the correct answer and a written explanation of why it is correct. Free and unlimited, with no account needed.

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  • A. 4
  • B. 6
  • C. 8
  • D. 12

Explanation: In a simple cubic lattice, each atom touches four neighbors in its own plane, plus one directly above and one below.

Correct answer: 6
  • A. 9.5 : 1
  • B. 12.5 : 1
  • C. 15.5 : 1
  • D. 18.5 : 1

Explanation: Methane requires 2 mol of oxygen per mole: CH₄ + 2O₂ → CO₂ + 2H₂O. Since air contains about 4.76 mol of air per mole of oxygen, the…

Correct answer: 9.5 : 1
  • A. Better finish and surface appearance
  • B. High flexibility
  • C. Low impact strength
  • D. High plastic deformation

Explanation: Crystalline polymers generally have greater stiffness and strength but lower flexibility and impact resistance than amorphous polymers.

Correct answer: Low impact strength
  • A. High % of CO in
  • B. High temperature of
  • C. Low temperature of
  • D. High % of CO2 in

Explanation: Incomplete combustion does not oxidise all carbon to carbon dioxide, so the exhaust contains an elevated concentration of carbon monoxide.

Correct answer: High % of CO in
  • A. Eutectic temperature
  • B. Recrystallisation temperature
  • C. Lower critical temperature
  • D. Upper critical temperature

Explanation: The recrystallisation temperature is the temperature at which new, strain-free grains nucleate and grow in a cold-worked metal.

Correct answer: Recrystallisation temperature
  • A. 25 : 1
  • B. 22 : 1
  • C. 14 : 1
  • D. 4 : 1

Explanation: Petrol engines operate near the stoichiometric air-fuel ratio of about 14.7:1 by mass, commonly rounded to 14:1.

Correct answer: 14 : 1
  • A. Drain out water and sludge from the boiler during repair
  • B. All A, B. & C
  • C. Guard the boiler in case of abnormal rise in steam pressure
  • D. Put off fire in the furnace when water level in the boiler falls to unsafe limit

Explanation: A fusible plug melts when the water level falls enough to expose it to excessive furnace heat, releasing water or steam and extinguishing…

Correct answer: Put off fire in the furnace when water level in the boiler falls to unsafe limit
  • A. Introduces a compressive layer on the surface
  • B. Enhances the yield point of the material
  • C. Suppresses any stress concentration produced in the parts
  • D. Produces a better surface finish

Explanation: Carburisation hardens the surface and creates a compressive residual-stress layer, which improves fatigue resistance and raises the…

Correct answer: Introduces a compressive layer on the surface
  • A. Authored by Kirk Othmer
  • B. Edited by Kirk Othmer
  • C. Edited by Perry and Chilton
  • D. Authored by Perry and Chilton

Explanation: The Encyclopaedia of Chemical Technology is associated with Kirk and Othmer as editors, not as sole authors.

Correct answer: Edited by Kirk Othmer
  • A. -0.8
  • B. 0.8
  • C. +0.08
  • D. -0.24

Explanation: For uniaxial elastic loading, lateral strain equals minus Poisson's ratio times longitudinal strain: εt = −0.3(0.8) = −0.24.

Correct answer: -0.24
  • A. Resilience
  • B. Toughness
  • C. Ductility
  • D. Impact strength

Explanation: Resilience is the energy a material can absorb elastically and release without permanent deformation.

Correct answer: Resilience
  • A. Al2O3
  • B. SiO2
  • C. CaSiO2
  • D. MgO

Explanation: Corundum is primarily crystalline aluminium oxide, Al2O3, commonly containing more than 95% of this compound.

Correct answer: Al2O3
  • A. Copper
  • B. Steel
  • C. Zinc
  • D. Aluminium

Explanation: The Linz-Donawitz converter is a basic oxygen furnace in which oxygen is blown through molten pig iron to reduce carbon and other…

Correct answer: Steel
  • A. Sinter
  • B. Iron ore
  • C. Coke
  • D. Limestone

Explanation: Coke is generally the principal sulphur-bearing material in a blast-furnace charge because it contains sulphur from the coal used in its…

Correct answer: Coke
  • A. Zinc, copper & nickel
  • B. Nickel, cobalt & vanadium
  • C. Zinc, aluminium & nickel
  • D. Cobalt, chromium & tungsten

Explanation: Stellite is a cobalt-base alloy whose characteristic alloying additions include chromium and tungsten, giving it high hardness, wear…

Correct answer: Cobalt, chromium & tungsten
  • A. Uranium - 233 : Fertile material
  • B. Binding energy : Mass defect
  • C. Scattering: Absorption cross-section
  • D. Number of nucleons : Mass number

Explanation: Uranium-233 is a fissile material, not a fertile material; thorium-232 is the familiar fertile material that breeds uranium-233.

Correct answer: Uranium - 233 : Fertile material
  • A. 2
  • B. 3
  • C. 0.8
  • D. 6

Explanation: Pig iron has a specific gravity of roughly 7, whereas blast-furnace slag is about 2.3 to 2.5.

Correct answer: 3
  • A. None of these
  • B. H2SO3 is formed
  • C. Oleum is formed
  • D. Precipitation of sulphur takes place

Explanation: Sulphur dioxide and hydrogen sulphide undergo a redox reaction: 2H2S + SO2 → 3S + 2H2O.

Correct answer: Precipitation of sulphur takes place
  • A. Martensitic steels are less susceptible to pitting corrosion than austenitic steels
  • B. Pitting corrosion is usually very localised
  • C. Hydrogen embrittlement is facilitated by tensile stress
  • D. Stress corrosion cracking is facilitated by tensile stress

Explanation: Martensitic stainless steels generally have lower corrosion resistance and are more prone to pitting than austenitic stainless steels, so…

Correct answer: Martensitic steels are less susceptible to pitting corrosion than austenitic steels