Free Chemical Process Principles MCQs with Answers

2,710 Chemical Process Principles MCQs from Chemical Engineering, each with the correct answer and a written explanation of why it is correct. Free and unlimited, with no account needed.

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  • A. 0.5 Wi
  • B. 1.34 Wi
  • C. Wi
  • D. 3.34 Wi

Explanation: Open-circuit grinding generally consumes more energy than closed-circuit grinding because particles are not repeatedly returned for…

Correct answer: 1.34 Wi
  • A. Titanium oxide
  • B. Calcium oxide
  • C. Cobalt oxide
  • D. Manganese oxide

Explanation: Hematite is mainly Fe2O3 and may contain common gangue or impurity oxides such as TiO2, CaO, and MnO.

Correct answer: Cobalt oxide
  • A. None of these
  • B. Fine feed requires a larger ball
  • C. Operating speed should be more than the critical speed
  • D. Coarse feed requires a larger ball

Explanation: Coarse feed particles need larger balls so that the impact force is sufficient to break them.

Correct answer: Coarse feed requires a larger ball
  • A. Impact and attrition
  • B. Compression
  • C. Compression and tearing
  • D. Cutting action

Explanation: Intermediate and fine grinders mainly reduce size through impact, which fractures particles, and attrition, which wears them down by…

Correct answer: Impact and attrition
  • A. tons/hr-ft2
  • B. tons/ft2
  • C. Both A. & B.
  • D. tons/hr

Explanation: Screen capacity must indicate both the mass processed per unit time and the screening area available, so it is expressed as tons per hour…

Correct answer: tons/hr-ft2
  • A. Energy fed to the machine to the surface energy created by crushing
  • B. Energy absorbed by the solid to that fed to the machine
  • C. Surface energy created by crushing to the energy absorbed by the solid
  • D. Energy absorbed by the solid to the surface energy created by crushing

Explanation: Crushing efficiency compares the useful surface energy produced in creating new surfaces with the energy absorbed by the solid.

Correct answer: Surface energy created by crushing to the energy absorbed by the solid
  • A. 1.5
  • B. 1
  • C. > 1
  • D. < 1

Explanation: A conventional ball mill is relatively short and has a length-to-diameter ratio below unity.

Correct answer: < 1
  • A. Mulling
  • B. Kneading
  • C. Dispersion
  • D. None of these

Explanation: A pan mixer uses mulling, in which heavy blades or rollers knead and compress material against the pan while turning it over.

Correct answer: Mulling
  • A. 0.01 L.S
  • B. 0.087 L.S
  • C. L.S
  • D. L.S/0.087

Explanation: For the stated centimetre dimensions, the empirical jaw or gyratory crusher capacity relation is Q = 0.087LS tons per hour.

Correct answer: 0.087 L.S
  • A. Both A. & B.
  • B. Disk-bowl
  • C. Ultra
  • D. Neither A. nor B.

Explanation: Isotope separation requires extremely high centrifugal fields because isotopes differ only slightly in mass.

Correct answer: Ultra
  • A. 1-5
  • B. 40-50
  • C. 75-80
  • D. 90-95

Explanation: Only a small fraction of the energy supplied to a ball mill produces new particle surface; most is lost through friction, heat, and…

Correct answer: 1-5
  • A. 5 mm screen and retained on 10 mm screen
  • B. 10 mm screen and retained on 5 mm screen
  • C. Both 5 mm and 10 mm screens
  • D. Neither 5 mm nor 10 mm screen

Explanation: The plus sign indicates material retained on the stated larger-size boundary, while the minus sign indicates material passing the stated…

Correct answer: 10 mm screen and retained on 5 mm screen
  • A. N ∝ D
  • B. N ∝ √D
  • C. N ∝ 1/√D
  • D. N ∝ 1/D

Explanation: At critical speed, the balance between centrifugal and gravitational effects gives N proportional to the inverse square root of diameter.

Correct answer: N ∝ 1/√D
  • A. Secondary
  • B. Fine
  • C. Ultrafine
  • D. Primary

Explanation: Primary crushing reduces very large feed, commonly about 300 to 1500 mm, to products roughly 100 to 300 mm.

Correct answer: Primary
  • A. Sand
  • B. Vacuum
  • C. Plate & frame
  • D. Rotary

Explanation: A sand filter can handle very large water volumes and retain small quantities of suspended precipitate at relatively low operating cost.

Correct answer: Sand
  • A. Taggarts rule
  • B. Fick's law
  • C. Rittinger's Law
  • D. None of these

Explanation: Rittinger's law states that the energy required for size reduction is proportional to the new surface area created.

Correct answer: Rittinger's Law
  • A. 0.01 to 0.1
  • B. 4 to 5
  • C. 2 to 3.5
  • D. 0.5 to 1.5

Explanation: The power requirement for crushing is commonly of the order of 0.5 to 1.5 kWh per ton of material.

Correct answer: 0.5 to 1.5
  • A. 1000°C and 10 atm
  • B. 200°C and 5 atm
  • C. 500°C and 50 atm
  • D. 1000°C and 500 atm

Explanation: Electrostatic precipitators can treat dust-laden gases at temperatures approaching 1000°C and pressures around 10 atm in the stated…

Correct answer: 1000°C and 10 atm
  • A. D2
  • B. 1/Dp
  • C. Dp
  • D. 1/D2p

Explanation: For a sphere, surface area divided by volume is πD²/(πD³/6), which simplifies to 6/D.

Correct answer: 1/Dp
  • A. Propeller
  • B. Flat blade turbine
  • C. Helical screw
  • D. Curved blade turbine

Explanation: A helical-screw agitator has a large blade area and produces strong axial movement at low speed, making it suitable for very viscous…

Correct answer: Helical screw