Free Chemical Process Principles MCQs with Answers

2,710 Chemical Process Principles MCQs from Chemical Engineering, each with the correct answer and a written explanation of why it is correct. Free and unlimited, with no account needed.

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  • A. Sphere
  • B. Cube
  • C. Cylinder (L/D = 1)
  • D. Raschig rings

Explanation: Sphericity is at most unity, and only a sphere has the minimum surface area for a given volume.

Correct answer: Sphere
  • A. Assumption that all particles in a single fraction are equal in size
  • B. Assumption that all particles in a single fraction are equal in size, is not needed
  • C. Fact that screening is more effective
  • D. None of these

Explanation: Cumulative analysis avoids assuming that every particle in a size fraction has one representative size, an assumption required in…

Correct answer: Assumption that all particles in a single fraction are equal in size, is not needed
  • A. Weight
  • B. Volume
  • C. Either A. or B.
  • D. Neither A. nor B.

Explanation: Specific surface area may be expressed per unit mass or per unit volume, depending on whether a mass-based or volume-based definition is…

Correct answer: Either A. or B.
  • A. Blake jaw crusher
  • B. Bradford's breaker
  • C. Stamp mill
  • D. Cage mill

Explanation: A cage mill uses rapidly rotating impact and attrition elements and is suitable for reducing fibrous materials such as wood, asbestos and…

Correct answer: Cage mill
  • A. None of these
  • B. Hydrocyclones
  • C. Dorr Oliver rake classifier
  • D. Sharpies super-centrifuge

Explanation: Sharpies super-centrifuges, hydrocyclones and Dorr Oliver rake classifiers all classify particles in a liquid medium.

Correct answer: None of these
  • A. Compression
  • B. Interparticle attrition
  • C. Cutting
  • D. Impact

Explanation: Fluid energy mills suspend particles in high-velocity gas jets, causing particles to collide with one another.

Correct answer: Interparticle attrition
  • A. Dewaxing of lubricating oil
  • B. Concentration of rubber latex
  • C. Separation of cream from milk
  • D. Separation of isotopes based on their density or molecular weights difference

Explanation: Ultracentrifuges operating near 100,000 rpm generate extremely high centrifugal fields, allowing separation of isotopes or molecules with…

Correct answer: Separation of isotopes based on their density or molecular weights difference
  • A. All A, B. & C.
  • B. Pre-coated on the filter medium prior to filtration
  • C. Separated from the cake by dissolving solids or by burning it off
  • D. Added to the feed slurry

Explanation: Filter aids may be mixed with the slurry or precoated on the filter medium to form a more porous cake with lower resistance.

Correct answer: All A, B. & C.
  • A. 1 - 2
  • B. 15 - 20
  • C. 40 - 50
  • D. 60 - 75

Explanation: Trommels rotate slowly so that particles are lifted and then cascade through the cylindrical screen; their usual speed is about 15 to 20…

Correct answer: 15 - 20
  • A. 6/D.ρ
  • B. 2/D.ρ
  • C. 4/D.ρ
  • D. 12/D.ρ

Explanation: For a sphere, surface area divided by volume is πD² divided by πD³/6, giving 6/D; dividing by density gives the mass-based specific…

Correct answer: 6/D.ρ
  • A. Vibrating screen
  • B. Grizzly
  • C. Shaking screen
  • D. Trommel

Explanation: Vibrating screens provide high-frequency motion and are effective for sizing fine particles.

Correct answer: Vibrating screen
  • A. Size of the grinding media
  • B. Length to diameter ratio
  • C. Final product size
  • D. Operating speed

Explanation: A tube mill is relatively long and narrow, giving it a higher length-to-diameter ratio than a ball mill.

Correct answer: Length to diameter ratio
  • A. Concentrate
  • B. Tailing
  • C. Middling
  • D. None of these

Explanation: Coal washing produces clean coal, refuse, and middlings. Middlings are the intermediate product containing concentrated mineral matter and…

Correct answer: Middling
  • A. Filters
  • B. Thickness
  • C. Cyclones
  • D. Sorting classifier

Explanation: A sorting classifier separates solid particles according to differences in properties such as density, size, or shape.

Correct answer: Sorting classifier
  • A. Skip hoist
  • B. Bucket elevator
  • C. Screw conveyor
  • D. None of these

Explanation: A skip hoist lifts and discharges batches of raw materials into the top of a blast furnace.

Correct answer: Skip hoist
  • A. Collector
  • B. Frother
  • C. Modifier
  • D. Activator

Explanation: Pine oil lowers the surface tension of the pulp and helps produce a stable froth, so it acts as a frother.

Correct answer: Frother
  • A. Wheat
  • B. Wet clay
  • C. Sand
  • D. None of these

Explanation: Wet clay is cohesive because water and clay particles develop attractive forces that make the mass stick together.

Correct answer: Wet clay
  • A. Bond's crushing law
  • B. Kick's law
  • C. None of these
  • D. Rittinger's law

Explanation: Rittinger’s law is most suitable for fine grinding because the energy required is related to the new surface area produced.

Correct answer: Rittinger's law
  • A. Dry
  • B. Wet
  • C. Ultrafine
  • D. Intermediate

Explanation: Grinding aids are commonly added during dry grinding to reduce particle agglomeration and coating of the grinding surfaces.

Correct answer: Dry
  • A. Separation efficiency
  • B. Selectivity index
  • C. Concentration ratio
  • D. None of these

Explanation: The selectivity index combines separation performance into one measure by taking the geometric mean of the relative recoveries and…

Correct answer: Selectivity index