Free Chemical Process Principles MCQs with Answers

2,710 Chemical Process Principles MCQs from Chemical Engineering, each with the correct answer and a written explanation of why it is correct. Free and unlimited, with no account needed.

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  • A. Flight
  • B. Screw
  • C. Drag
  • D. Belt

Explanation: Flight conveyors move loose bulk solids over short distances using flights attached to a chain, and they can handle materials such as…

Correct answer: Flight
  • A. Particle sizes
  • B. Terminal velocities
  • C. Densities
  • D. None of these

Explanation: Differential settling separates particles according to their terminal settling velocities, which depend mainly on particle size, density…

Correct answer: Terminal velocities
  • A. Roll-crusher
  • B. Ball mill
  • C. Squirrel-cage disintegrator
  • D. Tube mill

Explanation: A squirrel-cage disintegrator is effective for fibrous materials because its rotating impact elements tear and disintegrate the fibres.

Correct answer: Squirrel-cage disintegrator
  • A. Energy (kWh/ton of feed) needed to crush small feed to such a size that 80% of the product
  • B. the product passes through a 100 micron screen
  • C. Energy needed to crush one tonne of feed to 200 microns
  • D. Gross energy (kWh/ton of feed) needed to reduce very large feed to such a size that 80% of
  • E. passes a 200 mesh screen
  • F. Energy needed to crush one ton of feed to 100 microns

Explanation: Bond's work index is the gross energy in kWh per tonne required to reduce a very large feed until 80% of the product passes a…

Correct answer: Gross energy (kWh/ton of feed) needed to reduce very large feed to such a size that 80% of
  • A. Elasticity
  • B. Size
  • C. Toughness
  • D. Hardness

Explanation: Grindability is an intrinsic response of a material and is related to properties such as hardness, toughness, and elasticity.

Correct answer: Size
  • A. Sizing
  • B. Clarification
  • C. Sorting
  • D. Dispersion

Explanation: Sorting separates solid particles according to a property such as density, whereas sizing separates them according to particle size.

Correct answer: Sorting
  • A. Hammer crusher
  • B. Gyratory crusher
  • C. Roll crusher
  • D. Ball mill

Explanation: A ball mill provides repeated impact and attrition, making it suitable for pulverising coal to a fine size such as 200 mesh.

Correct answer: Ball mill
  • A. Dry powders
  • B. Lumpy solids and low viscosity liquids
  • C. High viscosity liquids
  • D. Thick pastes

Explanation: Ribbon blenders are designed mainly for mixing dry powders and other free-flowing solids using helical ribbons.

Correct answer: Dry powders
  • A. Ratio of discharge opening to feed opening
  • B. Ratio of feed opening to discharge opening
  • C. Determining factor for minimum dia of the feed and the product
  • D. None of these

Explanation: The reduction ratio compares the characteristic feed size with the product or discharge size, so it is represented here by the feed…

Correct answer: Ratio of feed opening to discharge opening
  • A. Compartment mill
  • B. Pebble mill
  • C. Cage mill
  • D. Rod mill

Explanation: Compartment, pebble, and rod mills are tumbling mills in which the grinding charge revolves with the shell.

Correct answer: Cage mill
  • A. (S/V)p
  • B. (S/V)f
  • C. (S/V)2p
  • D. √(S/V)p

Explanation: Bond's law makes work proportional to the difference in the reciprocals of the square roots of feed and product sizes.

Correct answer: √(S/V)p
  • A. Electromagnets
  • B. Either A., B. or C.
  • C. Unbalanced flywheels
  • D. Cams or eccentric shafts

Explanation: Vibratory motion in screens may be produced mechanically by cams or eccentric shafts, dynamically by unbalanced flywheels, or electrically…

Correct answer: Either A., B. or C.
  • A. m/ρ . Vp
  • B. m . ρ/Vp
  • C. m . Vp/ρ
  • D. Vp/m . ρ

Explanation: The mass of one particle is ρVp, so the number of particles is total mass divided by this particle mass: m/(ρVp).

Correct answer: m/ρ . Vp
  • A. Slow compression
  • B. Impact
  • C. Cutting action
  • D. Attrition

Explanation: Ultrafine grinding requires very small size reduction and is chiefly achieved by attrition, where particles rub against one another or the…

Correct answer: Attrition
  • A. Volume-surface
  • B. Arithmetic
  • C. Mass
  • D. Geometric

Explanation: The Sauter mean diameter is defined by equal volume-to-surface-area behavior, so it is also called the volume-surface mean diameter.

Correct answer: Volume-surface
  • A. Employ a steel shell having L/D ratio of 1.5 to 3.0
  • B. All A , B & C
  • C. Employ steel rods of 2-12 cms diameter extending over full length of the mill
  • D. Is useful for handling sticky materials

Explanation: Rod mills commonly have an L/D ratio of about 1.5 to 3, use long steel rods roughly 2 to 12 cm in diameter, and can handle somewhat sticky…

Correct answer: All A , B & C
  • A. 5 to 10
  • B. 0.1 to 2
  • C. 20 to 25
  • D. 50 to 70

Explanation: Only a small fraction of the energy supplied to a crusher creates new surface; most is lost through friction, deformation, noise, and…

Correct answer: 0.1 to 2
  • A. None of these
  • B. No
  • C. Only two
  • D. Horizontal

Explanation: Horizontal baffles or lifter projections are fitted inside ball mills to lift and cascade the balls instead of allowing them to slide…

Correct answer: Horizontal
  • A. Coagulant
  • B. Vacuum filter
  • C. Centrifugal filter
  • D. Pressure filter

Explanation: When only a small amount of extremely fine solid is dispersed in a liquid, a coagulant is added to aggregate the particles into larger…

Correct answer: Coagulant
  • A. Crushing takes place by impact breaking
  • B. All A., B. and C.
  • C. Reduction ratio can be varied by adjusting the distance from cage to hammers
  • D. Maximum acceptable feed size is 30 cms

Explanation: A hammer crusher breaks particles primarily by impact. Its feed limit and reduction ratio are controlled by the crusher design, including…

Correct answer: All A., B. and C.