Free Chemical Process Principles MCQs with Answers

2,710 Chemical Process Principles MCQs from Chemical Engineering, each with the correct answer and a written explanation of why it is correct. Free and unlimited, with no account needed.

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  • A. Slow & low
  • B. Fast & high
  • C. Slow & high
  • D. Fast & slow

Explanation: A bright glow indicates rapid oxidation releasing heat at a high temperature, with incandescent carbon or ash particles emitting visible…

Correct answer: Fast & high
  • A. CO2
  • B. CO
  • C. N2
  • D. H2

Explanation: Blast furnace gas contains a large amount of nitrogen carried in with the blast air, commonly about 50 to 60 percent.

Correct answer: N2
  • A. Caking
  • B. Pulverised
  • C. High ash
  • D. Non-caking

Explanation: A travelling grate stoker continuously supports and moves lump coal through the furnace while air passes through the grate, making it…

Correct answer: Non-caking
  • A. Fixed
  • B. Moving
  • C. Fluidised
  • D. Entrained

Explanation: The Lurgi gasifier operates as a pressurised moving-bed, also called a fixed-bed or dry-bottom, gasifier in which coal descends while…

Correct answer: Moving
  • A. The ratio of its percentage of fixed carbon to that of volatile matter
  • B. Helpful in estimation of its rank
  • C. Both A. and B.
  • D. Neither A. nor B.

Explanation: Fuel ratio is defined as the percentage of fixed carbon divided by the percentage of volatile matter on the same basis.

Correct answer: Both A. and B.
  • A. None of these
  • B. Combustion of fire slacks on the grates
  • C. Handling (e.g. when emptying wagons)
  • D. Its pulverisation (as it requires more power)

Explanation: Free moisture makes coal sticky, obstructs its passage through pulverisers and increases the power needed for grinding.

Correct answer: Its pulverisation (as it requires more power)
  • A. Uranium
  • B. Plutonium
  • C. Radium
  • D. None of these

Explanation: Thermal reactors commonly use uranium, especially the fissile isotope uranium-235, because it can sustain a chain reaction with slow…

Correct answer: Uranium
  • A. 5000
  • B. 25,000
  • C. 10,000
  • D. 15,000

Explanation: Propane has a heating value of roughly 22,000 kcal/Nm³ and butane about 29,000 kcal/Nm³, so an equal mixture is approximately 25,000…

Correct answer: 25,000
  • A. Calorific value
  • B. Caking power
  • C. Both A. & B.
  • D. Neither A. nor B.

Explanation: More oxygen in coal generally indicates a lower-rank, more oxidised fuel, which lowers its calorific value and reduces its caking ability.

Correct answer: Both A. & B.
  • A. Calorific value
  • B. Difference in gross & net calorific value
  • C. Sulphur content
  • D. Higher C/H ratio

Explanation: Coal-tar fuels contain more aromatic and carbon-rich constituents than petroleum fuel oils, giving them a higher carbon-to-hydrogen ratio.

Correct answer: Higher C/H ratio
  • A. None of these
  • B. Ammoniacal cuprous chloride
  • C. Pyrogallol solution
  • D. KOH

Explanation: An Orsat apparatus absorbs carbon dioxide with KOH, oxygen with alkaline pyrogallol, and carbon monoxide with ammoniacal cuprous chloride.

Correct answer: None of these
  • A. 11
  • B. 2
  • C. 20
  • D. 38

Explanation: Burning 1 kg of carbon requires 32/12 = 2.67 kg of oxygen. Since air contains about 23% oxygen by mass, the theoretical dry-air…

Correct answer: 11
  • A. Fusion point of its ash
  • B. Volatile matter content
  • C. Caking capacity
  • D. Inherent moisture content

Explanation: Fat coals are bituminous coals with a strong tendency to soften and agglomerate when heated, which is their high caking capacity.

Correct answer: Caking capacity
  • A. Either A. or B., depends on other factors
  • B. Decreases
  • C. Remain same
  • D. Increases

Explanation: For a fixed mass of fuel, a higher C/H ratio means a greater fraction of carbon is present.

Correct answer: Increases
  • A. Reduced NOx formation in flue gas
  • B. All A., B. & C.
  • C. High heat transfer rate
  • D. Lower furnace operating temperature

Explanation: Fluidised-bed combustion operates at a lower, more uniform temperature, which suppresses thermal NOx formation, while intimate gas-solid…

Correct answer: All A., B. & C.
  • A. M40 > 78% and M10 < 10%
  • B. M40 > 4% and M10 10% and M10 98% and M10 < 2%

Explanation: Strong metallurgical coke should resist both impact and abrasion, represented by a high M40 value and a low M10 value.

Correct answer: M40 > 78% and M10 < 10%
  • A. Pulverised coal
  • B. Caking coal
  • C. Coking coal
  • D. Non-caking coal

Explanation: Chain-grate stokers require coal that supports a permeable bed and burns progressively as it moves along the grate.

Correct answer: Non-caking coal
  • A. Higher methane content and thus higher calorific value
  • B. Higher carbon monoxide content
  • C. Lower carbon dioxide content
  • D. None of these

Explanation: High pressure favours methanation reactions, so a pressurised Lurgi gasifier produces more methane than an atmospheric gasifier.

Correct answer: Higher methane content and thus higher calorific value
  • A. Cupola in foundries
  • B. Iron blast furnace
  • C. Sinter making
  • D. Domestic ovens

Explanation: High-temperature carbonisation produces hard, strong coke with good porosity and resistance to crushing.

Correct answer: Iron blast furnace
  • A. 8
  • B. 14
  • C. 22
  • D. 52

Explanation: Blast-furnace gas typically contains roughly 20 to 25% carbon monoxide, along with nitrogen, carbon dioxide and a small amount of…

Correct answer: 22