Free Chemical Process Principles MCQs with Answers

2,710 Chemical Process Principles MCQs from Chemical Engineering, each with the correct answer and a written explanation of why it is correct. Free and unlimited, with no account needed.

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  • A. Kerosene
  • B. Naphtha
  • C. Diesel
  • D. Lube oil

Explanation: Naphtha is the lightest and least viscous of these petroleum fractions because its molecules are smaller and have lower boiling ranges.

Correct answer: Naphtha
  • A. Decreases gum formation
  • B. Increases lead susceptibility
  • C. Leads to corrosion
  • D. Helps during stabilisation

Explanation: Sulphur compounds in gasoline can form corrosive products during combustion and storage, and they also contribute to sulphur oxide…

Correct answer: Leads to corrosion
  • A. Lower Reid vapour pressure
  • B. Higher acid number
  • C. Lower flash point and fire point
  • D. Higher flash point and fire point

Explanation: Higher viscosity generally indicates a heavier, less volatile lubricating oil, which requires more heating to produce ignitable vapour.

Correct answer: Higher flash point and fire point
  • A. 0.42 × (% distilled at 204°C)
  • B. 5 mm
  • C. 0.84 × (% distilled at 204°C)
  • D. 10 mm approximately

Explanation: The smoke volatility index combines smoke point with a volatility measure: SVI = smoke point + 0.42 times the percentage distilled at…

Correct answer: 0.42 × (% distilled at 204°C)
  • A. Silica gel
  • B. Silica-alumina
  • C. Vanadium pentoxide
  • D. Nickel

Explanation: Catalytic cracking commonly uses a silica-alumina catalyst, often in a zeolite-based form in modern units.

Correct answer: Silica-alumina
  • A. None of these
  • B. decompose
  • C. Lighter/low boiling products are prone to thermal decomposition
  • D. High purity products can be obtained thereby
  • E. High boiling point products like heavy fuel oil & lubricating oils are heat sensitive and may

Explanation: Vacuum distillation lowers the boiling temperatures of heavy fractions, allowing them to be separated without severe heating.

Correct answer: High boiling point products like heavy fuel oil & lubricating oils are heat sensitive and may
  • A. All A., B. and C.
  • B. Added in LPG cylinders to detect gas leakage by its smell
  • C. Undesirable in petrol, as they reduce its octane number
  • D. Low boiling sulphur compounds

Explanation: Mercaptans are low-boiling sulfur compounds with an extremely strong odour, so they are added to LPG for leak detection.

Correct answer: All A., B. and C.
  • A. Paraffin
  • B. Aromatic
  • C. Olefin
  • D. Naphthene

Explanation: The aniline point varies inversely with aromatic content: oil rich in aromatics dissolves aniline more readily and therefore has a lower…

Correct answer: Aromatic
  • A. Petrol
  • B. Water
  • C. Diesel
  • D. Crude petroleum

Explanation: For water, a pure substance, the freezing point and pour point are effectively the same because it solidifies at a definite temperature.

Correct answer: Water
  • A. 600-750
  • B. 250-350
  • C. 1000-1500
  • D. 2000-2500

Explanation: The gross-to-net heating-value difference mainly represents the latent heat of vaporising water formed from hydrogen combustion.

Correct answer: 600-750
  • A. None of these
  • B. Naphthenic
  • C. Intermediate
  • D. Paraffinic

Explanation: The Watson characterisation factor is generally above 12 for paraffinic crude, about 10 to 12 for naphthenic crude, and lower for aromatic…

Correct answer: Paraffinic
  • A. Sodium plumbite
  • B. Sodium hydroxide
  • C. Cupric chloride
  • D. Potassium isobutyrate

Explanation: Doctor sweetening uses sodium plumbite, usually with elemental sulfur, to convert reactive mercaptans into less objectionable disulfides.

Correct answer: Sodium plumbite
  • A. Propane
  • B. Diethylene glycol
  • C. Aqueous solution (10% water) of diethylene glycol
  • D. Methyl ethyl ketone (MEK)

Explanation: The Udex process uses aqueous diethylene glycol as a selective solvent for extracting light aromatics from hydrocarbon streams.

Correct answer: Aqueous solution (10% water) of diethylene glycol
  • A. Lower calorific value
  • B. Higher ignition temperature
  • C. Higher specific gravity
  • D. Lower octane number

Explanation: Straight-run petrol generally has a lower octane number than alcohol fuels, because alcohols have high resistance to knocking.

Correct answer: Lower octane number
  • A. Ball and ring
  • B. Impact
  • C. Flame
  • D. Viscosity

Explanation: The softening point of bitumen is measured by the ring-and-ball test, in which a steel ball causes the heated bitumen disc to flow through…

Correct answer: Ball and ring
  • A. Coking
  • B. None of these
  • C. Pyrolysis
  • D. Visbreaking

Explanation: Coking, visbreaking, and pyrolysis are all thermal cracking processes, although their severity and products differ.

Correct answer: None of these
  • A. Bauxite
  • B. Fuller's earth
  • C. All A., B. & C.
  • D. Activated clay

Explanation: Older catalytic sweetening treatments may use porous solid materials such as bauxite, Fuller’s earth, and activated clay for removing or…

Correct answer: All A., B. & C.
  • A. (°API) × (100)/Aniline Point, °C
  • B. (°API) × (Aniline Point, °C)/100
  • C. (°API) × (100)/Aniline Point, °F
  • D. (°API) × (Aniline Point, °F)/100

Explanation: Diesel index combines fuel density and ignition-related aniline point as API gravity multiplied by aniline point in °F, divided by 100.

Correct answer: (°API) × (Aniline Point, °F)/100
  • A. Increasing its oxidation stability
  • B. Removal of dissolved gases from it
  • C. Improving its lead susceptibility
  • D. Increasing its vapour pressure

Explanation: Gasoline stabilisation removes dissolved light hydrocarbons and gases that would otherwise cause excessive vapour pressure and volatility.

Correct answer: Removal of dissolved gases from it
  • A. CnH2n+2O2
  • B. CnH2n+2O2 (n ≥ 6)
  • C. CnH2n-2O2
  • D. CnH2n+6O2 (n ≤ 6)

Explanation: Naphthenic acids are cycloalkane carboxylic acids, so their general formula is CnH2n−2O2.

Correct answer: CnH2n-2O2