Free Chemical Process Principles MCQs with Answers

2,710 Chemical Process Principles MCQs from Chemical Engineering, each with the correct answer and a written explanation of why it is correct. Free and unlimited, with no account needed.

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  • A. 1-2
  • B. 5-10
  • C. 150-300
  • D. 2000-3000

Explanation: Raw municipal sewage typically has a BOD of roughly 150 to 300 mg/L, reflecting its biodegradable organic load.

Correct answer: 150-300
  • A. Simple filtration
  • B. Chlorination only
  • C. Chemical coagulation
  • D. Oxidation followed by settling & filtration

Explanation: Dissolved iron and manganese are first oxidised into insoluble hydroxides or oxides, which are then removed by settling and filtration.

Correct answer: Oxidation followed by settling & filtration
  • A. 0.5
  • B. 17
  • C. 357
  • D. 1097

Explanation: The listed public-water limit for aldrin is approximately 17 μg/L. Aldrin is a persistent toxic pesticide, so its permissible…

Correct answer: 17
  • A. Destroys/removes pathogen from the sewage
  • B. All A., B. & C.
  • C. Destroys/removes pathogen much more effectively if the sewage is chlorinated
  • D. Is not very effective for non-biodegradable substances (e.g. ABS) containing effluents

Explanation: Aerobic oxidation ponds reduce pathogens and biodegradable organic matter, but they are ineffective against many non-biodegradable…

Correct answer: All A., B. & C.
  • A. Dental cavity
  • B. Tooth decay
  • C. Fluorosis
  • D. Respiratory disease

Explanation: Excess fluoride intake damages teeth and bones, with dental fluorosis being the characteristic effect at elevated levels.

Correct answer: Fluorosis
  • A. Photochemical smog
  • B. Polyacrylonitrile
  • C. Benzopyrene
  • D. Peroxyacetyl nitrate (PAN) or methyl nitrite

Explanation: Nitrogen oxides reacting with unsaturated hydrocarbons in sunlight form secondary oxidants including peroxyacetyl nitrate, or PAN, which…

Correct answer: Peroxyacetyl nitrate (PAN) or methyl nitrite
  • A. 5
  • B. 100
  • C. 250
  • D. 500

Explanation: River water commonly contains dissolved oxygen of several milligrams per litre, often around 5 mg/L under ordinary conditions.

Correct answer: 5
  • A. 50
  • B. 1000
  • C. 2000
  • D. 5000

Explanation: The commonly used maximum allowable workplace concentration for carbon dioxide is 5000 ppm, or 0.5% by volume, for an eight-hour exposure.

Correct answer: 5000
  • A. Organic
  • B. Fatty
  • C. Dissolved
  • D. Inorganic

Explanation: Grit chambers remove heavy, coarse inorganic particles such as sand, gravel and cinders by settling.

Correct answer: Inorganic
  • A. Skin diseases (e.g. dermatitis)
  • B. Respiratory ailments (e.g. bronchitis)
  • C. Silicosis
  • D. Blurred vision

Explanation: Leather tanning exposes workers to chemicals, dyes and wet processing agents that commonly irritate the skin and cause dermatitis.

Correct answer: Skin diseases (e.g. dermatitis)
  • A. Chlorination
  • B. Treating in biological oxygen pond
  • C. Chemical coagulation
  • D. None of these

Explanation: Phenolic wastewater below about 100 mg/L can be treated biologically because microorganisms can degrade the phenol at this relatively low…

Correct answer: Treating in biological oxygen pond
  • A. 10
  • B. 45
  • C. 90
  • D. 115

Explanation: Normal conversation is commonly listed in the approximate range of 45 to 60 dB, so 45 dB is the only suitable option given.

Correct answer: 45
  • A. Hydrogen sulphide
  • B. Mercury
  • C. Asbestos
  • D. Cadmium

Explanation: Cadmium exposure, even at relatively small amounts over time, is linked with hypertension and cardiovascular damage as well as kidney…

Correct answer: Cadmium
  • A. All A., B. and C.
  • B. Corrosion, tarnishing & soiling of metals
  • C. Reduced strength of textiles
  • D. Fading of dyes on textiles

Explanation: Sulphur dioxide dissolves in atmospheric moisture to form acidic species that attack metals, soil surfaces and textile fibres, while also…

Correct answer: All A., B. and C.
  • A. Turbidity
  • B. Caustic embrittlement
  • C. Suspended silica
  • D. Dissolved oxygen

Explanation: Phosphate conditioning with trisodium phosphate helps prevent caustic embrittlement by controlling free caustic soda and converting…

Correct answer: Caustic embrittlement
  • A. Oxides of sulphur
  • B. Oxides of nitrogen
  • C. Carbon monoxide
  • D. Hydrogen sulphide

Explanation: Oxides of sulphur, especially sulphur dioxide, are conventionally treated as major air-pollutant constituents because they are emitted in…

Correct answer: Oxides of sulphur
  • A. Green house gases
  • B. Use of silencers
  • C. Vibration damping
  • D. Tree plantation

Explanation: Greenhouse gases contribute to global warming but do not control or reduce noise pollution.

Correct answer: Green house gases
  • A. Hydrocarbons
  • B. Hydrogen fluoride
  • C. Hydrogen sulphides
  • D. Nitrogen dioxide

Explanation: Hydrogen fluoride in air supplies fluoride that can be absorbed by the body and cause fluorosis, including bone damage.

Correct answer: Hydrogen fluoride
  • A. 20
  • B. 100
  • C. 400
  • D. 200

Explanation: SO₂ becomes rapidly life-threatening at very high concentrations, with about 400 ppm commonly cited as a potentially fatal level.

Correct answer: 400
  • A. 90
  • B. 120
  • C. 150
  • D. 180

Explanation: A nearby automobile horn commonly produces a sound level of roughly 110 to 120 dB, making 120 dB the closest choice at 1.5 metres.

Correct answer: 120