Free Chemical Process Principles MCQs with Answers

2,710 Chemical Process Principles MCQs from Chemical Engineering, each with the correct answer and a written explanation of why it is correct. Free and unlimited, with no account needed.

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  • A. 250-400
  • B. 50-80
  • C. 1000-1200
  • D. 800-900

Explanation: Yellow or white phosphorus changes to the more stable red allotrope when heated at about 250–400°C in the absence of air.

Correct answer: 250-400
  • A. P2O3
  • B. P2O5
  • C. PCl5
  • D. H3PO4

Explanation: Phosphate fertilizers are graded by their available phosphorus expressed conventionally as equivalent P₂O₅.

Correct answer: P2O5
  • A. Fuel
  • B. O2
  • C. N2
  • D. H2

Explanation: Naphtha is hydrocarbon feedstock that is steam-reformed to produce hydrogen-rich synthesis gas, followed by purification.

Correct answer: H2
  • A. Of the better CaO/SiO2 balance for slag formation
  • B. CaO content is less
  • C. It is cheap
  • D. It produces low cost product

Explanation: In an electric furnace, the CaO-to-SiO₂ ratio influences slag formation and melting behavior.

Correct answer: Of the better CaO/SiO2 balance for slag formation
  • A. Steam reforming of naphtha and cracking of natural gas
  • B. All A., B. and C.
  • C. Cryogenic separation of hydrogen from coke oven gas
  • D. Electrolysis of water

Explanation: Hydrogen for fertilizer plants may be obtained by reforming hydrocarbons, electrolysing water, or recovering it from coke-oven gas.

Correct answer: All A., B. and C.
  • A. Phosphorous pentoxide
  • B. Ammonium phosphate
  • C. Phosphorous oxychloride
  • D. Calcium phosphate

Explanation: Cresylic acid reacts with phosphorus oxychloride, POCl₃, to replace the chloride groups with cresyl groups and form tricresyl phosphate.

Correct answer: Phosphorous oxychloride
  • A. P
  • B. P2
  • C. P3
  • D. P4

Explanation: Elemental phosphorus vapour exists mainly as tetrahedral P₄ molecules under ordinary phosphorus-vapour conditions.

Correct answer: P4
  • A. Urea
  • B. Ammonium sulphate
  • C. Superphosphate
  • D. Potassium nitrate

Explanation: Ammonium sulphate is well suited to paddy because it supplies both nitrogen and sulphur and has an acidifying effect that is useful in…

Correct answer: Ammonium sulphate
  • A. Salt & coke
  • B. And coke
  • C. Sand & coke
  • D. And sand

Explanation: Phosphate rock is heated with silica sand and coke in an electric furnace.

Correct answer: Sand & coke
  • A. At very low pressure (vacuum)
  • B. In vapour phase
  • C. At very high temperature
  • D. In liquid phase

Explanation: Industrial urea synthesis occurs in a liquid phase formed from ammonia and carbon dioxide, first producing ammonium carbamate and then…

Correct answer: In liquid phase
  • A. Electrolysis of water
  • B. Steam reforming of naphtha
  • C. Cracking of natural gas
  • D. H2 separation from coke oven gas

Explanation: Electrolysis consumes large amounts of electrical energy to split water, making hydrogen much more expensive than hydrogen recovered from…

Correct answer: Electrolysis of water
  • A. Bicarbonate
  • B. Phosphate
  • C. Carbonate
  • D. Silicate

Explanation: Sodium carbonate reacts with phosphoric acid to form sodium phosphate salts, with carbon dioxide and water as by-products.

Correct answer: Carbonate
  • A. Nitric acid
  • B. Phosphoric acid
  • C. Calcium ammonium nitrate (CAN)
  • D. Urea

Explanation: The Montecatini process is a high-pressure process for manufacturing urea from ammonia and carbon dioxide.

Correct answer: Urea
  • A. All A., B. and C.
  • B. Texture
  • C. Water holding capacity
  • D. Nutrient supply

Explanation: Biofertilisers support beneficial soil organisms and improve nutrient availability, soil structure and water retention.

Correct answer: All A., B. and C.
  • A. Increases biuret formation
  • B. Decreases biuret formation
  • C. Is undesirable
  • D. Does not effect biuret formation

Explanation: Biuret forms when urea condenses, a reaction favoured by higher temperature and insufficient ammonia.

Correct answer: Decreases biuret formation
  • A. Phosphoric acid
  • B. Superphosphate
  • C. Phosphorous
  • D. Triple superphosphate

Explanation: Coke reduces the phosphate compounds in phosphate rock, while sand helps remove calcium as slag; the product is elemental phosphorus.

Correct answer: Phosphorous
  • A. 60
  • B. 30
  • C. 95
  • D. 100

Explanation: Ammonia oxidation followed by absorption of nitrogen oxides in water commonly produces nitric acid of about 60 weight percent.

Correct answer: 60
  • A. All A., B. & C.
  • B. High corrosion rate
  • C. Increased cost of equipment
  • D. Increased biuret formation

Explanation: Higher pressure and temperature improve urea conversion, but they also increase corrosion and equipment cost, while high temperature…

Correct answer: All A., B. & C.
  • A. Nitrogen
  • B. Sulphur
  • C. Phosphorous
  • D. Potassium

Explanation: Nitrogen, phosphorus and potassium are the primary nutrients commonly guaranteed in fertilisers, whereas sulphur is needed only in certain…

Correct answer: Sulphur
  • A. From coal gas (coke oven gas)
  • B. By dissociating oxides of nitrogen
  • C. By fractionation of liquefied air
  • D. From producer gas

Explanation: Ammonia synthesis requires nitrogen from air, which can be obtained industrially by fractional distillation of liquefied air.

Correct answer: By fractionation of liquefied air